Accurex Leadership and Management Consultants Ltd Furnace Liner Jobs in Kenya
Job Role
The Furnace Liner is responsible for the safe and effective relining, maintenance, inspection, and repair of furnace crucibles to ensure uninterrupted production operations.
The role involves removing worn refractory linings, installing new linings using ramming mass, conducting wear inspections, and maintaining furnace lining integrity in accordance with quality, operational, and safety standards.
The ideal candidate should be physically fit, safety-conscious, detail-oriented, and capable of working in high-temperature industrial environments.
Purpose of the Role
Ensure furnace crucibles are properly lined and maintained according to operational standards.
Support safe and reliable furnace performance by preventing refractory failures.
Maximize furnace lining lifespan through proper installation and maintenance practices.
Maintain compliance with plant safety, quality, and operational procedures.
Minimize production interruptions through timely relining and patching activities.
Promote good housekeeping, equipment care, and efficient use of refractory materials.
Key Duties and Responsibilities
Furnace Lining Removal
Remove damaged or worn furnace linings following approved furnace isolation and cooling procedures.
Clean furnace coil areas and surrounding workspaces during relining activities.
Inspect furnace structures and coil grout for cracks, wear, or other defects.
Report any abnormalities or damage to the Furnace Supervisor before relining begins.
Furnace Relining Operations
Install insulation materials and position furnace formers according to operational specifications.
Apply and compact ramming mass in uniform layers to achieve the required density and thickness.
Operate relining tools and equipment safely and effectively.
Follow approved sintering and heating schedules during commissioning of new furnace linings.
Ensure all relining work complies with quality and operational standards.
Furnace Maintenance, Patching and Inspection
Perform routine patching of furnace tops, spouts, and worn refractory sections.
Conduct regular lining wear inspections and monitor refractory conditions.
Identify and report deterioration of furnace lining materials.
Recommend relining requirements where necessary.
Support efforts to extend furnace lining life through preventive maintenance.
Maintain records of lining condition, heat counts, and refractory-material consumption.
Material Handling and Housekeeping
Verify that ramming mass and
insulation materials are clean, dry, and suitable for use.
Store refractory materials properly to prevent contamination and damage.
Maintain cleanliness and organization of tools, equipment, and work areas.
Inspect and maintain relining tools and equipment in good working condition.
Support inventory management through accurate material-usage reporting.
Safety and Compliance
Comply with Lock-Out Tag-Out (LOTO), confined-space entry procedures, and plant safety requirements.
Wear and maintain required Personal Protective Equipment (PPE) at all times.
Handle refractory materials and equipment safely.
Participate in toolbox talks, safety briefings, and safety-improvement initiatives.
Report unsafe conditions, incidents, accidents, and near misses promptly.
Promote a strong safety culture within the melt shop environment.
Operational Coordination and Team Support
Work closely with furnace operators, maintenance teams, supervisors, and production personnel.
Support shutdown and maintenance activities to minimize operational downtime.
Communicate furnace-lining status, maintenance requirements, and operational concerns during shift handovers.
Assist in achieving departmental maintenance and production targets.
Participate in continuous improvement initiatives within furnace operations.
Qualifications
KCSE Certificate or an equivalent qualification.
Technical training in refractory work, furnace operations, industrial maintenance, or a related field is an added advantage.
Minimum one (1) to two (2) years of experience in furnace lining, refractory installation, ladle lining, or similar industrial environments.
Experience in steel manufacturing, foundry operations, metal processing, or heavy industrial facilities is preferred.
How to apply
For more information and job application details, see; Accurex Leadership and Management Consultants Ltd Furnace Liner Jobs in Kenya
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